Low TCR nanocomposite strain gages

A high temperature thin film strain gage sensor capable of functioning at temperatures above 1400.degree. C. The sensor contains a substrate, a nanocomposite film comprised of an indium tin oxide alloy, zinc oxide doped with alumina or other oxide semiconductor and a refractory metal selected from the group consisting of Pt, Pd, Rh, Ni, W, Ir, NiCrAlY and NiCoCrAlY deposited onto the substrate to form an active strain element. The strain element being responsive to an applied force

High temperature strain gages

A ceramic strain gage based on reactively sputtered indium-tin-oxide (ITO) thin films is used to monitor the structural integrity of components employed in aerospace propulsion systems operating at temperatures in excess of 1500.degree. C. A scanning electron microscopy (SEM) of the thick ITO sensors reveals a partially sintered microstructure comprising a contiguous network of submicron ITO particles with well defined necks and isolated nanoporosity. Densification of the ITO particles was retarded during high temperature exposure with nitrogen thus stabilizing the nanoporosity. ITO strain sensors were prepared by reactive sputtering in various nitrogen/oxygen/argon partial pressures to incorporate more nitrogen into the films. Under these conditions, sintering and densification of the ITO particles containing these nitrogen rich grain boundaries was retarded and a contiguous network of nano-sized ITO particles was established

Thermoelectric Properties of Zn\u3csub\u3ex\u3c/sub\u3eIn\u3csub\u3ey\u3c/sub\u3eO\u3csub\u3ex\u3c/sub\u3e+\u3csub\u3e1.5y\u3c/sub\u3e Films

Ceramic thin film thermocouples are being developed to replace noble metal thermocouples operating within the harsh environments of advanced turbine engines used for power generation and propulsion. Seebeck coefficients as large as 158 V/°C were determined for indium oxide (In2O3) at 950°C and 256 V/°C for zinc oxide ZnO at 1250°C relative to platinum reference electrodes. Because these Seebeck coefficients are appreciably larger than those for metallic thermocouples, alloys in the system indium zinc oxide ZnxInyOx+1.5y were investigated by cosputtering from high purity ZnO and In2O3 targets. Thermocouple libraries were patterned with platinum reference electrodes and rapidly screened using combinatorial chemistry techniques. Thermoelectric response, power, and resistivity were determined for each thermocouple in the library. Thermocouples with the optimum compositions were prepared and the resulting power factor of the biceramic junctions was determined from 75 to 650°C

Piezoresistive Properties of ITO Strain Sensors Prepared with Controlled Nanoporosity

A ceramic strain gage based on reactively sputtered indium-tinoxide (ITO) thin films is being developed to monitor the structural integrity of components employed in aerospace propulsion systems operating at temperatures in excess of 1500°C. The hightemperature stability and piezoresistive properties depend to a large extent on the thickness of the active ITO strain elements comprising these ceramic strain gages. Scanning electron microscopy of the thick ITO sensors revealed a partially sintered microstructure consisting of a contiguous network of submicrometer ITO particles with well-defined necks and isolated nanoporosity. It appeared that densification of the ITO particles was retarded during high-temperature exposure with nitrogen playing a key role in stabilizing the nanoporosity. Based on these preliminary results, ITO strain sensors were also prepared by reactive sputtering in various nitrogen/oxygen/argon partial pressures to incorporate more nitrogen into the films. Under these conditions, sintering and densification of the ITO particles containing these nitrogen-rich grain boundaries was retarded and a contiguous network of nanosized ITO particles was established. The influence of nitrogen in the sputtered and annealed ITO films on the microstructure and the high-temperature piezoresistive properties was investigated, and the results are presented in this paper. © 2004 The Electrochemical Society. [DOI: 10.1149/1.1767839] All rights reserved

Composite used for thermal spray instrumentation and method for making the same

A superalloy article which comprises a substrate comprised of a superalloy, a bond coat comprised of MCrAlY wherein M is a metal selected from the group consisting of cobalt, nickel and mixtures thereof applied onto at least a portion of the substrate and a ceramic top coat applied over at least a portion of the bond coat. The bond coat is exposed to a temperature of within the range of between about 1600-1800.degree. F. subsequent to its application onto the substrate

Very High Output Thermoelectric Devices Based on ITO Nanocomposites

A material having useful thermoelectric properties was synthesized by combining indium-tin-oxide (ITO) with a NiCoCrAlY alloy/alumina cermet. This material had a very large Seebeck coefficient with electromotive-force-versustemperature behavior that is considered to be excellent with respect to utility in thermocouples and other thermoelectric devices. When deposited in thin-film form, ceramic thermocouples offer advantages over precious-metal (based, variously, on platinum or rhodium) thermocouples that are typically used in gas turbines. Ceramic thermocouples exhibit high melting temperatures, chemical stability at high temperatures, and little or no electromigration. Oxide ceramics also resist oxidation better than metal thermocouples, cost substantially less than precious-metal thermocouples, and, unlike precious-metal thermocouples, do not exert catalytic effects

Sensors for the Detection of Ammonia as a Potential Biomarker for Health Screening

The presence of ammonia within the body has long been linked to complications stemming from the liver, kidneys, and stomach. These complications can be the result of serious conditions such as chronic kidney disease (CKD), peptic ulcers, and recently COVID-19. Limited liver and kidney function leads to increased blood urea nitrogen (BUN) within the body resulting in elevated levels of ammonia in the mouth, nose, and skin. Similarly, peptic ulcers, commonly from H. pylori, result in ammonia production from urea within the stomach. The presence of these biomarkers enables a potential screening protocol to be considered for frequent, non-invasive monitoring of these conditions. Unfortunately, detection of ammonia in these mediums is rather challenging due to relatively small concentrations and an abundance of interferents. Currently, there are no options available for non-invasive screening of these conditions continuously and in real-time. Here we demonstrate the selective detection of ammonia using a vapor phase thermodynamic sensing platform capable of being employed as part of a health screening protocol. The results show that our detection system has the remarkable ability to selectively detect trace levels of ammonia in the vapor phase using a single catalyst. Additionally, detection was demonstrated in the presence of interferents such as carbon dioxide (CO2) and acetone common in human breath. These results show that our thermodynamic sensors are well suited to selectively detect ammonia at levels that could potentially be useful for health screening applications

Free-Standing, Thin-Film Sensors for the Trace Detection of Explosives

In a world focused on the development of cybersecurity, many densely populated areas and transportation hubs are still susceptible to terrorist attacks via improvised explosive devices (IEDs). These devices frequently employ a combination of peroxide based explosives as well as nitramines, nitrates, and nitroaromatics. Detection of these explosives can be challenging due to varying chemical composition and the extremely low vapor pressures exhibited by some explosive compounds. No electronic trace detection system currently exists that is capable of continuously monitoring both peroxide based explosives and certain nitrogen based explosives, or their precursors, in the vapor phase. Recently, we developed a thermodynamic sensor that can detect a multitude of explosives in the vapor phase at the parts-per-trillion (ppt) level. The sensors rely on the catalytic decomposition of the explosive and specific oxidation–reduction reactions between the energetic molecule and metal oxide catalyst; i.e. the heat effects associated with catalytic decomposition and redox reactions between the decomposition products and catalyst are measured. Improved sensor response and selectivity were achieved by fabricating free-standing, ultrathin film (1 µm thick) microheater sensors for this purpose. The fabrication method used here relies on the interdiffusion mechanics between a copper (Cu) adhesion layer and the palladium (Pd) microheater sensor. A detailed description of the fabrication process to produce a free-standing 1 µm thick sensor is presented

Thermoelectric Power Factor of In2O3:Pd Nanocomposite Films.

A nanocomposite exhibiting large thermoelectric powers and capable of operating at temperatures as high as 1100 °C in air was fabricated by embedding palladium nanoparticles into an indium oxide matrix via co-sputtering from metal and ceramic targets. Combinatorial chemistry techniques were used to systematically investigate the effect of palladium content in these nanocomposite films on thermoelectric response. Based on these rapid screening experiments, the thermoelectric properties of the most promising nanocomposites were evaluated as a function of post-deposition heat treatment at high temperatures. An n-type nanocomposite film was developed exhibiting a power factor of 4.5 x 10-4 W/m·K2 at 1000 °C in air

Fabrication of High-Conductivity, Transparent Electrodes with Trenched Metal Bus Lines

A novel transparent electrode system has been developed for thin film electroluminescent displays in which the poor conductivity of the indium-tin-oxide (ITO) electrodes has been augmented by high-conductivity buses of thick aluminum or silver. The augmented electrode system consists of patterned ITO electrodes, 200 Fm wide, centered over narrow aluminum or silver lines 40 ~m wide and separated by an intermediate diffusion barrier film of titanium to promote adhesion to the ITO and prevent blackening of the main ITO electrode by interfacial reactions. The sheet resistances of the augmented ITO electrodes (A1-Ti-ITO and Ti-Ag-Ti-ITO) were lowered by two orders of magnitude relative to the unaugmented ITO electrodes, yielding absolute values on the order of 0.1 ~/s